Oven door glass isn’t indestructible, and when it breaks, it can seem sudden and unexpected. In most cases, the cause comes down to the type of glass used and tiny flaws that develop during manufacturing. Many ovens are fitted with tempered soda-lime glass, which is durable but can be sensitive to rapid temperature changes, while higher-end models may use borosilicate glass, known for better heat resistance.
Another lesser-known factor is the presence of microscopic imperfections inside the glass. One example is nickel sulfide inclusions—tiny particles that can expand when exposed to high temperatures. During intense heat cycles, such as the self-cleaning function, these flaws may cause the glass to shatter without warning. While rare, this type of failure highlights how even small defects can have noticeable effects over time.
